Ballast medium and large coil high torque winding machine
Working principle of automatic winding machine
The spindle mechanism assembly is composed of the spindle servo motor, the spindle assembly, and the winding workpiece fixture. The CNC side single-axis high-torque winding machine works as the control system controls the servo motor to drive the spindle assembly to rotate, and the CNC side single-axis high-torque winding. A workpiece fixture is installed on each spindle of the machine to clamp the winding workpiece skeleton and drive it to rotate and wind.
The wiring mechanism is composed of a wire nozzle, a wiring shaft, and X, Y, and Z three-axis winding drive devices. The drive device is composed of three sets of ball screw mechanisms and servo motors. The servo motors drive the ball screw mechanisms to move under the command of the control system, so as to precisely control the X of the bobbin, and the CNC side single-axis high-torque winding machine. In the production plant, the movement of the three axes of Y, Z. The X, Y, Z three-axis winding drive device drives the cable axis to move in three dimensions and cooperates with the spindle mechanism assembly to drive the coil workpiece skeleton to rotate.
Winding machine model: CNC winding machine
Number of spindles: 1
Spindle diameter: 30mm
Control mode: CNC control
Maximum speed: 350rpm
Applicable wire diameter: 1.0-6.0mm
Line spacing: 0-9.99mm
Winding width: 400
Cable width: 300/500/800mm optional
Rotation diameter:
Spindle motor: 2000W
Cable motor: stepper motor
Number of memory groups: 999
Working power supply: AC220V 50HZ
Scope of application: spring coil, communication transformer,
Machine size: 1200*850*1250
Machine weight: 200kg
Advantage
1. Using CNC microcomputer control system, AC frequency conversion, AC motor, environmental protection, easy to operate
2. Multifunctional microcomputer design, easy to set data, and can save data when shut down;
3. Special function design can assist in finding the winding point and width position;
4. 0~999 sets of step sequence setting capacity, with powerful AC motor and precision Sanyo stepping motor, can easily set forward and reverse, dense and dense winding work;
5. In order to meet production needs, it can be set to stop at both ends and decelerate at both ends; the acceleration and deceleration time can be arbitrarily set by the inverter; the high and low speeds can be arbitrarily matched according to needs;
TIPS:
1. The working table and foundation of the winding machine must be compatible with the base of this type of winding machine, and can ensure that the winding machine installed on it is firm and reliable, and ensure that there is solid grounding equipment around to ensure that there is no major interference around. source.
2. The working table and foundation of the winding machine should have sufficient strength and rigidity to prevent violent oscillation when the winding machine moves at high speed, to ensure that the vibration of the winding machine will not affect its own accuracy and life, and will not vibrate and affect the coil. The quality and proximity of equipment and buildings should not adversely affect the winder.
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